Control Systems, PLC Programming & Process Automation
Real, hands-on experience across PLC and HMI platforms — applied to whatever's already running your plant.
Active emergency in your plant right now?
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Full-scope controls & automation support
From a single fault on the floor to a full panel build, we handle the controls work manufacturers need to stay running.
Machine Troubleshooting
On-site and remote diagnostics to find the root cause fast — mechanical, electrical, or logic — and get the line back up.
Control Panel Build & Repair
Custom control panel design and fabrication, plus troubleshooting and repair of existing panels.
PLC Programming
New PLC projects and modifications to existing logic across Allen-Bradley, Siemens, and other major platforms.
HMI Development
Operator interfaces built for clarity on the floor — from simple status screens to full SCADA integration.
Field Service
On-site support when a line is down and every minute of downtime counts.
Preventive Maintenance
Scheduled checks and control-system health reviews to catch problems before they cause downtime.
Equipment Commissioning
Need a crew to build your machine on site? We provide the hands-on team to install, assemble, and commission new equipment — from unload to first production run.
Product Development
From concept to working prototype to production-ready design — we help manufacturers and inventors turn ideas into machines and products that can be built, tested, and put to work.
Engineering Services
Control system design, electrical and automation engineering, and technical documentation — practical engineering from people who also work on the plant floor.
Built around your production schedule
Night Shift & Scheduled Support
Maintenance and automation work often needs to happen when production is stopped. We provide scheduled field service during shutdowns, maintenance windows, weekends, and night shifts — minimizing disruption to your normal production.
Clear Service Reports
Every visit is documented — what was inspected, what was found, what was completed, and what to watch going forward. Reports go to whoever needs them: your maintenance team, engineers, or facility leadership.
American manufacturing needs automation partners it can rely on
Modern manufacturing depends on connected machines, automation controls, and reliable equipment — but that reliability still depends on technicians willing to work hands-on when something breaks.
Skilled Trades Shortage
Experienced controls technicians are retiring faster than they're being replaced, leaving plants without in-house PLC and panel expertise.
Production Coming Home
As manufacturing moves back to the U.S., plants need automation partners who can stand up and support new lines quickly.
Aging Control Systems
Legacy PLCs and panels installed decades ago are due for troubleshooting, upgrades, or full replacement.
Industrial automation support that keeps production moving
Digital Automation USA is an industrial automation service company dedicated to helping manufacturers maintain reliable, efficient, and productive automation systems — through preventive maintenance, troubleshooting, equipment inspections, control-system diagnostics, and commissioning support.
From conveyors and motors to sensors, VFDs, PLCs, HMIs, pneumatic systems, and control panels, we work hands-on with your equipment to identify problems, verify proper operation, and help your production team maintain dependable performance.
- Direct communication with the people doing the work
- Clear scoping before any panel build or PLC project starts
- Support that doesn't stop once the line is back up
We don't just work on machines. We help manufacturers protect production.
Every project is approached with a focus on safety, communication, reliability, and practical problem solving.
Tell us what's down, or what you're building.
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